Hawk-industries Spinner Manual 950 PNEUMATIC Serial Numbers 81 to User Manual

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1
HAWK INDUSTRIES, INC.
1245 East 23rd Street
Signal Hill, CA 90755
Phone: 562-424-0709
Fax: 562-490-9959
OPERATION, MAINTENANCE AND
SERVICE MANUAL
550 & 950 SERIES
SPINMASTER
4-30-13
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1 2 3 4 5 6 ... 100 101

Summary of Contents

Page 1 - SPINMASTER

1HAWK INDUSTRIES, INC.1245 East 23rd StreetSignal Hill, CA 90755 Phone: 562-424-0709 Fax: 562-490-9959OPERATION, MAINTENANCE AND SERVICE MANUA

Page 2 - Introduction

10InstallationSC SHSHS1. Connect the Spring Hanger (SH) to at least a 3/8"diameter Steel Cable (SC) suspended from a high point (as near the cro

Page 5 - Table of Contents (cont.)

11InstallationPower Hook-UpHydraulic SpinmasterHIS1. The hydraulic Spinmaster requires a minimum hydraulic pressure of 2000psi and a maxi-mum pressur

Page 6

12InstallationPower Hook-Up, Con't2. Connect a 1 1/4" air supply line (ASL) from the air source to the Air Power Pack (APP) as shown.3. To

Page 7 - Warranty

13InstallationNotes

Page 8 - SpecicationSheet

14OperationOperational Adjustment

Page 9 - Ordering Instructions

15OperationOperational Adjustment1. Remove both Adjust Pins (AB)2. Slide Drive System (DS) for-ward or back to allign with the desired pipe size adj

Page 10 - Installation

16OperationOperational AdjustmentsHMSHHFQDAFQDMUFPart Name Part #Quick Disc. (HFQD) 031-VHC8-8FQuick Disc. (HMQD) 031-VHN8-8FQuick Disc. (AFQD) 03

Page 11 - Power Hook-Up

17OperationOperation1. Swing Spinmaster toward pipe until its chain is touching the pipe tube. While continuing to load Spinmaster (SM) against the

Page 12 - Power Hook-Up, Con't

18OperationWarningNever operate the Spinmaster off the pipe.WarningDo not operate the Spinmaster on drill pipe protectors or drill pipe upset, or dama

Page 13

19Lubricant Required1. Use the 7/16" wrench to remove the rubber Safety shield bolts (B).2. Remove rubber Safety shield (S).3. While spinning

Page 14 - Operational Adjustment

2IntroductionIntroduction

Page 15

20Maintenance & Repair1. Make sure the Spinmaster is off the drill pipe connection and in the rest position on the derrick.2. Shut down the powe

Page 16 - Operational Adjustments

21Maintenance & RepairGrease Once per MonthSpinner Grip Cylinders1. Pump the four grease ttings SC1-SC4.Tools RequiredLubricationSC2SC1SC3 SC4CB

Page 17 - Operation

22Maintenance & RepairLubricationRP1. Make sure the gear box oil level reaches the top pipe plug (RP).2. Check for any oil leakage from the gear

Page 18

23Maintenance & RepairChanging the Spinner ChainTools Required1. Make sure the Spinmaster is off the drill pipe connection and in the rest positi

Page 19 - Lubrication

24Maintenance & RepairChanging the Spinner Chain (cont.)6. From the front of the unit, use the Needle-nose pliers to remove the Cotter pins (CP)

Page 20

25Maintenance & RepairChanging the Drive RollersInitial Steps1. Make sure the Spinmaster is off the drill pipe connection and in the rest positio

Page 21

26Maintenance & Repair2. Use the 3/4" wrench to remove all Bearing Cap Bolts (47).3. Remove the Bearing Caps (1) and Bearing Seals (29).4.

Page 22

27Maintenance & RepairTools RequiredFour 1/4"-20 x 1 1/2" Hex Tap SS (Part # 999-805867), 7/16" wrench, 3/4" wrenchInitial St

Page 23 - Changing the Spinner Chain

28Maintenance & RepairChanging the Drive Roller Sprocket Bearings (cont.)4. Use the 7/16" wrench to screw in the Hex Tap Screws (HTS) into t

Page 24 - Part Name Part #

29Maintenance & RepairChanging Rear Pivot AssemblyTools RequiredTwo 1 1/2" wrenchs, Hammer, Punch.Changing Rear Pivot Assembly1. SetSpinmas

Page 25 - Changing the Drive Rollers

3Introduction The Spinmaster is a new generation drill pipe spinner from that great tradition of its father the Spinnerhawk. The Spinmaster has been

Page 26 - Bearing Seal (29) 031-24654

30Maintenance & RepairAdjust Door Valve DetentsHDSHydraulic Spinmaster1. Remove the rubber cover and use a 1/4" Allen Wrench and rotate the

Page 27

31Maintenance & RepairAir Power Pack MaintenanceSGFP1. Check oil level at least once per day using oil level sight gage (SG) . 2. To add oil to

Page 28

32Maintenance & RepairAir Power Pack MaintenanceMS SDSIGHT DOME GASKETOUTER SIGHT DOMEBODYINLET SEALPICKUP TUBESEALFILL CAPINJECTOR INLETINJECTOR

Page 29 - Spinmaster Parts

33Maintenance & RepairAir Power Pack MaintenanceBODY ASSEMBLYSEAL HOLDERDEFLECTOR / SHROUDGASKET (ELEMENT)HOLDER (ELEMENT)BOWL ASSEMBLYAUTO DRAIN(

Page 30 - Adjust Door Valve Detents

34Maintenance & RepairHPGRASBONNET RETAINING SPRINGPOPPET AND RILIEF TUBE ASS'YBONNET ASS'YSPRING RESTCONTROL SPRINGPISTONPISTON SEALBOD

Page 31 - Air Power Pack Maintenance

35Maintenance & RepairHOCHFE1. Check oil level once per week.2. Remove hydraulic oil cap (HOC) located on the top of the hydrau-lic tank. Oil s

Page 32 - 031-L17 Air Lubricator

36Maintenance & Repair1. The hydraulic tank should be cleaned approximately once every year of service. 2. Remove the lock strap from the tank v

Page 33 - 031-F17 Air Filter

37Maintenance & RepairAHPTMAMB1BPAir Power Pack Maintenance Repair Power Train1. Shut off tank valve (TV).2. Disconnect two hoses (AH,HH) from t

Page 34 - 031-P15 Regulator

38Maintenance & RepairAir Power Pack Maintenance Install Coupler HalvesHPSCSSCSSCIPCHAMSAMCHPart NumbersPart Name Part #Pump Coupler(PCH) 031-

Page 35

39 Symptom RemedyTroubleshootingMake sure the power unit is providing the proper ow and pressure to the Spinmaster. See Power Hook-Up pg. 11. C

Page 36

4Table of ContentsContinued on next page.Table of ContentsIntroduction 2Table of Contents 4Warranty 7Specication Sheet 8Ordering Instructions

Page 37

40 Symptom RemedyTroubleshootingunit, the lter element may be clogged. Change thelterelement.Make sure drive rollers are not touching each o

Page 38

41 Symptom RemedyTroubleshootingtube. Adjust the spinner to the correct pipe size. See Operating Adjustment pg.14.The Spinmaster may slip if ther

Page 39 - Continued on next page

42 Symptom RemedyTrouble Shooting Hydraulic SpinmasterTroubleshootingContinued on next page.The Main Relief Valve makes noise and/or the Hydraulic Fl

Page 40

43 Symptom RemedyTrouble Shooting Hydraulic SpinmasterTroubleshootingThe standard Spinmaster comes with an open center plug in its main valve. If

Page 41

44Trouble Shooting Air SpinmasterTroubleshootingContinued on next page.Make sure the Spinmaster Power Pack is attached to an active rig air source,

Page 42

45Trouble Shooting Air SpinmasterTroubleshootingContinued on next page. Symptom RemedyActuate the Door Valve To Grip the Pipe and nothing happens. (C

Page 43

46Trouble Shooting Air SpinmasterTroubleshooting while spinning the pipe. See Adjusting Pipe Size pg.14.The drive rollers could be warn out. Se

Page 44

47Trouble Shooting Air SpinmasterTroubleshootingand/or spool return spring need replacement. See Drawings pg.72.The Spinmaster motor valve needs re

Page 45

48550 Air SpinmasterDrawings

Page 46

49 ^ See Drawings, p.70.* These parts are available only in kit # 24637-RK. *** See Drawings, p.60. ^^ See Drawings, p.77. ^^^ See Drawings, p.81.Par

Page 47

5Table of Contents (cont.) Air Power Pack Maintenance (Continued) Adjusting Grip Pressure... 34 Ai

Page 48 - 550 Air Spinmaster

50550 Hydraulic SpinmasterDrawings

Page 49

51* These parts are available only in kit # 24637-RK. **** See Drawings, p.60. *** See Drawings, p.62. ^ See Drawings, p.74.550 Hydraulic Spinmaster

Page 50 - 550 Hydraulic Spinmaster

52950 Air SpinmasterDrawings

Page 51

53950 Air Spinmaster Spinmaster *** See Drawings, p.60. ^ See Drawings, p.81. ^^ See Drawings, p.70. ^^^ See Drawings, p.77. 4 2 1 1 2 1 1 4

Page 52 - 950 Air Spinmaster

54950 Hydraulic SpinmasterDrawings

Page 53 - 950 Air Spinmaster Spinmaster

55 4 2 1 1 2 1 1 4 4 4 1 1 1 1 2 3 2 1 N/A 1 N\A N/A 2 1 4 1 1 4 4 4 1 1 1 N/A 1 4 4 5 20 2 1 2 2 2 20 3

Page 54 - 950 Hydraulic Spinmaster

56031-24CYL-25-AS Grip Cylinder Drawings*SEALS ARE AVAILABLE ONLY IN SEAL KIT #031-*24CYL25-RK

Page 55

57031-24CYL-25-BS Grip CylinderDrawings*SEALS ARE AVAILABLE ONLY IN SEAL KIT #031-*24CYL25-RK

Page 56 - Drawings

58031-25CYL-25-AS Grip CylinderDrawings

Page 57 - 031-24CYL-25-BS Grip Cylinder

59031-25CYL-25-BS Grip CylinderDrawings

Page 58 - 031-25CYL-25-AS Grip Cylinder

6Table of ContentsTable of Contents (cont.)Drawings (Continued) Gear Pump (Power Pack) P/N 031-P05... 66 Power P

Page 59 - 031-25CYL-25-BS Grip Cylinder

6030reduce6/95031-24625 Reducer Gear Box Drawings

Page 60 - 031-24625 Reducer Gear Box

61NOTE* These parts come only in a kit. Part # 031-24625-SRK includes these parts and quantities noted. ** These parts are available in 031-R39 planet

Page 61

6220dmotor6/95031-ME09 Hydraulic MotorDrawings

Page 62 - 031-ME09 Hydraulic Motor

63 1 2 3* 4* 5 6 7 8 9 10 11 12 13** 14** 15** 16* 17* 18** 19** 20* 21 031-M01 031-M02 031-M03 031-M04 031-M05 031-M06 031-M07 031-M08 031-M09 031-M1

Page 63

64P-16 Power Pack Air MotorDrawings

Page 64 - P-16 Power Pack Air Motor

65 1 2* 3* 4* 5 6 7* 8 9 10 11* 12* 13* 14 15* 16* 17 031-P16-1 031-P16-2 031-P16-3 031-P16-4 031-P16-5 031-P16-6 031-P16-7 031-P16-8 031-P16-9 031-P1

Page 65

66031-P05 Gear PumpDrawings

Page 66 - 031-P05 Gear Pump

67031-P05 Gear PumpNOTE* These parts come only in a kit. Part # 031-P05-1 includes these parts and quantities noted. Drawings 1* 2* 3* 4* 5* 6* N/A N/

Page 67

68550-PP Power Pack AssemblyDrawings

Page 68 - 550-PP Power Pack Assembly

69550-PP Power Pack Assembly 3A 4A 5 5A 6 7 8 9 10 11 11A 12 13 14 15 16 17 19 22 23 23A 24 24A 25 25A 26 031-P03A 031-P04A 031-P05 031-P05-1 031-P06

Page 69

7WarrantyWarrantySTANDARD WARRANTY AND FIELD SERVICEIt is important to Hawk Industries to provide all Spinmaster users with the best tool possible alo

Page 70 - 031-24660 Air Drive Assembly

70031-24660 Air Drive AssemblyDrawings

Page 71

71031-24660 Air Drive Assembly 1 2* 3* 4 5 6 7 8 9* 10 12 13* 14* 15 16* 17* 18 19* 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 031-AR

Page 78

78002-13170 Throttle Valve AssemblyDrawings

Page 79 - 002-V-2701-RK

79 1 2 3 4 5 6 7 8* 9 10 11 12 13* 14* 15* 16 17 18 19 20 21 22* 23 24 25 031-TV-01 031-TV-02 031-TV-03 031-TV-04 031-TV-05 031-TV-06 031-TV-07 See i

Page 80

8Specication SheetSpecicationSheet

Page 81

80031-25VALVE-A Valve Assy. (Air)Drawings

Page 82

81031-25VALVE-A Valve Assy. (Air)NOTE* These parts come only in a kit. Part # 031-24-A-RK includes these parts and quantities noted. DrawingsPart Name

Page 83

82550 & 950Air Spinmaster Hose12345Part NameQty.Per UnitItemPart #Hydraulic Hose (top rod to bottom rod)Hydraulic Hose (top piston to bottom pisto

Page 84 - 550-PP Power Pack Hose

83550 & 950 HydraulicSpinmaster Hose123456Part NameQty.Per UnitItemPart #Hydraulic Hose (top rod to bottom rod)Hydraulic Hose (top piston to botto

Page 85

84123654550-PP Power Pack HoseDrawings

Page 86

85Part NameQty.Per UnitItemPart #HydraulicHose(fromreturnQ.D.toreturnlter)Hydraulic Hose (from air regulator to air motor)Hydraulic Hose (from

Page 88 - 25800 Lift Cylinder Kit

8725000 Counterbalance Kit

Page 89

8825800 Lift Cylinder Kit

Page 90

8925800 Lift Cylinder Kit

Page 91

9OrderingOrdering InstructionsQuantityPart # Serial #Model #Part NameExample 2 031-24731 254 550-H Bearing 3 031-25CYL25-AS

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