Hawk-industries Hawkjaw Sr. 100K-2GSR M100K Serial Numbers 141 to User Manual

HAWKJAWOPERATION, MAINTENANCEANDSERVICE MANUAL100K-2GSR Serial # -141-200M100K Serial # 200+Rev. A 2/11/2011HAWK INDUSTRIES, INC.1245 East 23rd Stree

8 OrderingOrdering InstructionsOrdering InstructionsExampleAll parts must be ordered by giving the quantity needed, the full part number as listed i

100K-2GSR Hawkjaw Spinner Assembly100K-2GSR Hawkjaw Spinner Assembly

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 25710-SR Case As

ITEM NO. QUANTITY PART NO./ DESCRIPTION COM- 1 1 20066 Poin

100K-2GSR Hydraulic Connections100K-2GSR Hydraulic Connections

1 1 100K-2GSR Main Manifold Assembly (J1A-A) 2 1 HOS-12_-10FJICx-10FJICx35.00lg. Hose TCR Torque Cyl. Rod 3 1 HOS-132G_-10FJICx-10

100K-2GSR Raise/Lower Cylinder Assembly100K-2GSR Raise/Lower Cylinder Assembly

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 2572-9 Barrel, R

Installation 9HawkJaw LocationHawkJaw LocationHanging Cable LocationHanging Cable Location1. Anchor t

100K-2GSR Main Manifold Air Connections100K-2GSR Main Manifold Air Connections

100K-2GSR Main Manifold Air Connections100K-2GSR Main Manifold Air Connections DUPLICATE PORT DESCRIPTION COLOR

100K-2GSR Left Control Handle Air Connections100K-2GSR Left Control Handle Air Connections

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 1 1 A15 Air Manifold 2 16

100K-2GSR Right Control Handle Air Connections100K-2GSR Right Control Handle Air Connections

100K-2GSR Right Control Handle Air Connections100K-2GSR Right Control Handle Air Connections ITEM NO. QUANTITY PART

100K-2GSR Left Control Tube Assy Air Conn100K-2GSR Left Control Tube Assy Air Conn

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 1 1 A11-1LCH Multiplex Connect

Hanging Cable Requirements1. 5/8” diameter steel cable.2. Appropriate hanging cable hardware for 5/8” diameter steel cable.3. Enough cable lengt

100K-2GSR Right Control Tube Assy Air Conn100K-2GSR Right Control Tube Assy Air Conn

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 1 1 A11-RT_Right Control Tube

25726 Chain Oiler Assembly25726 Chain Oiler Assembly

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 3 1 2083-4-45 1-4 NPT ADAPTER

20209-MID Heel Die Holder Assembly, Middle

20209-MID Heel Die Holder Assembly, Middle

1. Pressure compensated pump set to pressure compensate at 2500 psi.2. Minimum volume of 20 gpm. 35 gpm for top performance.3. 1” min

CYL25-AS Top, -BS Bottom Spinner Grip CylCYL25-AS Top, -BS Bottom Spinner Grip Cyl

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 1 1 2560-AS.BS Barrel, Spinne

59R Roller Assembly, Winch59R Roller Assembly, Winch

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 H59R-1 Roller Bo

A11-1LCH Multiplex Connector AssemblyA11-1LCH Multiplex Connector Assembly

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 1 1 70033 Male Coupler 2 1

1. Clean, dry air at 100 psi @ a negligible volume.2. On-board auto-dump air lter (Part # 061-A22). Initial on-board lter (OF) supplied with th

A11-2RCH Multiplex Connector AssemblyA11-2RCH Multiplex Connector Assembly

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 1 1 70033 Male Coupler 2 1

A11-LCH Multiplex ConnectorA11-LCH Multiplex Connector

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 1 1 70033 Male Coupler 2 1

A11-RCH Multiplex ConnectorA11-RCH Multiplex Connector

ITEM NO. QTY THIS ASSY. PART NO./ DESCRIPTION COMMENTS 1 1 70033 Male Coupler 2 1

A22 On Board Air Filter AssemblyA22 On Board Air Filter Assembly

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 A22 Top Cover, Air Filter

H18S Grip Tilt Cylinder AssemblyH18S Grip Tilt Cylinder Assembly

ITEM NO. QTY. THIS ASSY PART NO./ DESCRIPTION COMMENTS 1 1 H18S-3 Barrel Assembly

1. Use the Raise/Lower cylinder Cap side Bolt (B) to connect the HawkJaw Suspension Ring (SR) to the Raise/ Lower cylinder (C).2. Use the Raise/

H25 Hydraulic Filter AssemblyH25 Hydraulic Filter Assembly

H25 Hydraulic Filter AssemblyH25 Hydraulic Filter Assembly

H37S-2 Push Cylinder AssemblyH37S-2 Push Cylinder Assembly

H37S-2 Push Cylinder AssemblyH37S-2 Push Cylinder Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTION

100K-2GSR Hydraulic Pipe Clamp100K-2GSR Hydraulic Pipe Clamp

ITEM NO. QUANTITY PART NUMBER DESCRIPTION 1 1 20045A-10 MOUNT P LATE WELDMENT 2 1 20045A-15 JAW H

100K-2GSR H18 Top Grip Cylinder100K-2GSR H18 Top Grip Cylinder

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 4E550A Grip Cyli

100K-2GSR Torque Manifold100K-2GSR Torque Manifold

 1 1 20222TorqueControlBlock,Modication 2 1 J55A Torque Control Valve Assembly 3 1 CXGD-XBN Check Valve 4 1 900598-6S_MORB Pl

1. Connect the air power source with the Air (A) line.2. Make sure the hydraulic reservoir is full.3. Connect the hydraulic Pressure (P) and

100K-2GSR Gage Manifold100K-2GSR Gage Manifold

100K-2GSR Gage Manifold100K-2GSR Gage Manifold

031-24625 Reducer Gear Box031-24625 Reducer Gear Box

ITEM QUANTITY PART NAME

50224 WINCH ASSEMBLY

50224 WINCH ASSEMBLY

7. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS).8. Use Raise (R) to raise the HawkJaw 1’- 2’ ft. o the rig oor.9. Use t

10. Disengage the Winch Clutch (C). Spool out enough line to anchor the Winch Cable Spring Shackle (S) to a structural point on the derrick

1. Connect the air power source with the Air (A) line.2. Make sure the hydraulic reservoir is full.3. Connect the hydraulic Pressure (P) and

Adjusting the Wrenches1. Measure the tool joint with OD calipers.2. Use the 1 1/4” wrench to adjust the Pointer (P) on the Pipe stop index

Adjusting the Spinner1. Measure the drill pipe tube with OD calipers.2. Remove the quick release pins (QR).3. Slide the whole Drive unit (D)

NotesNotes

Maintenance ScheduleMaintenance ScheduleHAWK INDUSTRIES, INC.HAWKJAW® RECOMMENDED MAINTENANCE CHECKLISTHawkjaw S/N: _____________________ Rig Name:___

1. Stab the drill stand.2. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS).3. Push and hold down Winch On (WOn) to move t

7. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe i

1. Follow the steps on pages 17-21.2. Turn the Selector Switch (SS) to Make.3. Use the Red needle adjust (RNA) to rotate the Torque gauge red n

Operation 231. Press in the Grip Hold (GH) button.2. Press and hold Spin (S) until the stand

CHECKIf the Torque cylinder strokes out be-fore the desired torque is reached, the Torque gauge needle (TN) will fall off to approximatel

Operation 25Adjusting the Wrenches1. Measure the tool joint with OD calipers.2. Use the 1 1/4” wr

Adjusting the Spinner1. Measure the drill pipe tube with OD calipers.2. Remove the quick release pins (QR).3. Slide the whole Drive unit (D) forw

1. Center the Suspension Ring (SR) on the Lateral tilt screw (LTS).2. Push and hold down Winch On (WOn) to move the HawkJaw onto the dril

Hawk’s design philosophy is simple: Design with the end user in mind. Make it tough, dependable and easy to maintain.Hawk has designed the HawkJaw wit

6. Check that the HawkJaw Top wrench (TW), Middle wrench (MW) and Bottom wrench (BW) hang straight and level when the drill pipe i

1. Rotate the Selector Switch (SS) clockwise to the break position.2. Push in the Grip Hold (GH) button.3. Push and hold in the wrench Grip (G

Grease Once per TripTools RequiredGrease gunInitial Steps1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on t

Grease Once per Week, MinimumWrench Hook1. Surface grease the hook thread (T) on the top wrench, middle wrench, and bottom wrench.2. Rotate

Wrench MaintenanceWrench Maintenance G2 32 Maintenance & RepairGrease Once per Week, MinimumTools RequiredGrease gunInitial Steps1.

Grease Once per Week, MinimumTools RequiredGrease gunInitial Steps1. Make sure the HawkJaw is off the drill pipe connection and in the rest po

Change Every 2 MonthsInitial Steps1. Depress the Red button (RB) located under the See-through rubber weather cap (SC).2. Operate the HawkJaw.3.

Filter MaintenanceFilter MaintenanceCBSCGDWARNINGRunning the HawkJaw without Hawk approved air lters (Part # 061-J29, 061-A22) voids the warranty and

Tools Required3/4” wrench, See Drawings.INITIAL STEPS1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derri

Maintenance & Repair 37Changing the Heel Dies Changing the Heel DiesTools Required3/4” wrench, See Drawings.INITIAL S

Introduction 1Table of Contents 2Warranty 6Specication Sheet 7Ordering Instructions 8Installation 9 Hanging Cable Location 9 HawkJaw Loc

7. Make sure the back and sides of the new Die are clean.8. Grease the back of the new Die.9. Insert the new Die into the Die Holder (DH) with t

Maintenance & Repair 39Changing the Heel Dies Changing the Heel DiesInitial Steps1. Make sure the HawkJaw is off th

8. Replace the Top Die Retainer (DR).9. Insert the Heel Die Pin (P).10. Use the 3/4” wrench to replace the Heel Die Roller Bolt (B) and Lock Wash

Maintenance & Repair 41Changing the Heel Dies Changing the Heel DiesTools Required3/4” wrench, See Drawings.Initial Ste

42 Maintenance & RepairChanging the Heel Dies Changing the Heel DiesPart Numbers Part Name Part #Lock Washer 999-8

Maintenance & Repair 43NoticeSpinner chain lubrication must be done during normal operation of the Hawkjaw. Do not run

44 Maintenance & RepairSpinner MaintenanceSpinner MaintenanceGrease Once Per MonthTools RequiredGrease gun, 7/16” wrenchInitial Steps1. Make s

Grease Once per MonthTools RequiredGrease gun Spinner Grip Cylinders1. PumpgreasettingsSC1-SC4. Chain Drive Shaft B

Grease Once per MonthTools RequiredGrease gun Spinner Mount Sliding Tube1. PumpgreasettingsST1-ST4. Spinner Mount Sliding Bl

Grease Once per MonthLubricant Required85-90 weight gear oilSAE #AGMA5 Reducer Gear Box1. Make sure the gear box oil level reaches the top pi

Changing the Hook Dies 36 Hook Dies 36Changing the Heel Dies 37 Top Wrench Heel Die 37 Middle Wrench Heel Die 39 Bottom Wrench Hee

Changing the Spinner Chain STools Required7/8” wrench, 7/16” wrench, Hammer,Needle-Nose Pliers Initial Steps1. Make sure the Ha

Changing the Spinner ChainMaintenance & Repair 496. From the front of the unit, use the Needle-nose pliers to remove the Cotter pins (CP) in

Tools Required3/4” wrench Initial Steps1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on

Changing the Drive RollersMaintenance & Repair 512. Use the 3/4” wrench to remove all Bearing Cap Bolts (9).3. Remove the Bearing Caps (2) an

52 Maintenance & RepairChanging the Drive Rollers Sprocket BearingsTools RequiredFour 1/4”-20 x 1 1/2” Hex Tap SS(Part # 999-805867), 7/16” wren

4. Use the 7/16” wrench to screw in the Hex Tap screws into the four small threaded holes in the top of the Bearing Caps (2). As the screws tighten

1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick. Torque Cylinder1. Press Gr

6. Use the 1 1/8” wrench to slowly loosen the Cap side Hoses (CH1), (CH2). Check for uid ow. Bleed any pressure. Disconnect the Cap side Hoses

15. Use air pressure or manual force to extend the new Torque Cylinder Rod to the length of the old Torque Cylinder Rod.16. Place the Bottom Trunion M

21. Use the 1” and 1 1/8” wrench to connect the Rod side Hose (RH) and the Cap side Hoses (CH1), (CH2).22. Insert the Torque Cylinder Rod Pin (P).

100K-2GSR Left Control Handle Assembly 88100K-2GSR Right Control Handle Assembly 90100K-2GSR Winch Mount Assembly 92100K-2GSR Spinner Mount Asse

58 Maintenance & RepairChanging the Grip CylinderTools RequiredTwo 11/16” wrenches, Two 1 1/2”wrenches Initial Steps1.

3. Use the Two 1 1/2” wrenches to remove the Grip Cylinder Cap side Bolt (CB) and Flex Lock Nut.4. Use the 1 1/2” wrench to remove the Grip Cyli

Tools RequiredTwo 11/16” wrenches, Two 1 1/2”wrenches Initial Steps1. Make sure the HawkJaw is off the drill pipe connection

6. Place the new Grip Cylinder into the Cap side Eye (CE) and Rod side Eye (RE).7. Use the Two 1 1/2” wrenches to replace the Grip Cylinder Cap si

Initial Steps1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Shut down

3. Use the Two 1 1/2” wrenches to remove the Grip Cylinder Cap side Bolt (CB) and Flex Lock Nut.4. Use the 1 1/2” wrench to remove the Grip Cyli

Initial Steps1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Use

Initial Steps1. Make sure the HawkJaw is off the drill pipe connection and in the rest position on the derrick.2. Use

Tools Required3/4” wrench, 3/16” Allen wrench Initial Steps1. Make sure the HawkJaw is off the drill pipe connection and in

Remedy• Replace the hose. See Drawings. • The Pressure and Tank lines are switched. Properly connect the Pressure and Tank lines. See Operation.• Ma

Table of Contents 5M100K Hawkjaw Assembly 164M100K Top-Bottom Wrench Assembly 166M100K Middle Wrench Assem

68 Trouble ShootingTrouble Shooting Problem Spinner pops off the drill pipe tube when thespinner rotates the pipe. Spinner Drive Rollers touch wh

Trouble Shooting 69Trouble ShootingProblem Spinner begins to spin before the spinnerdoors close on the drill pipe tube. (Cont.)Spinner moves forwa

70 Trouble ShootingTrouble Shooting Problem Spinner Drill pipe does not rotate down Performance to the shoulder, or Spinner performance and sp

Trouble ShootingTrouble ShootingSee that they are securely tightened. A bad quickdisconnect can cause the Hawkjaw to mal-function.Replace the faulty c

72 Trouble ShootingTrouble ShootingTrouble ShootingThere is a leak in the hydraulic system. Make sure the air supply hose to the HawkJaw is disconn

Trouble ShootingTrouble ShootingThere is a leak in the hydraulic system. See TroubleShooting.Check to make sure the hydraulic power unit isproducing 2

74 Trouble ShootingTrouble ShootingTrouble ShootingPush in the “E” stop button. Access the main hydraulic block. See Maintenance & Repair &

Trouble Shooting 75Trouble ShootingTrouble Shooting-pletely full of contaminants. If the red indicator button on the hydraulic lter body pops up, c

76 Trouble ShootingTrouble ShootingTrouble ShootingThe low torque warning poppet pin #061-30064 and#061-20238 poppet seat may have seal damage or th

Trouble Shooting 77NotesNotes

Your Hawkjaw must be free of material and workmanship defects for a period of six months from the date of delivery. If any items fail because of a man

100K-2GSR Full Hawkjaw Assembly100K-2GSR Full Hawkjaw Assembly78 Drawings

100K-2GSR Full Hawkjaw Assembly100K-2GSR Full Hawkjaw Assembly 1 1 100K-2GSR Top-Bottom Wrench Assembly See Explosion 2 1 100K-2GSR Middl

100K-2GSR Top-Bottom Wrench Assembly

100K-2GSR Top-Bottom Wrench Assembly

100K-2GSR Middle Wrench Assembly

Specication SheetSpecication Sheet         SpecicationSheet7DEPTH: 58 in.WIDTH: 50 in.HEIGHT: 100 in.PERFORMAN

100K-2GSR Left Control Handle Assembly100K-2GSR Left Control Handle Assembly

100K-2GSR Left Control Handle Assembly100K-2GSR Left Control Handle Assembly ITEM NO. QUANTITY PART NO./ DESCRIPTIO

100K-2GSR Right Control Handle Assembly100K-2GSR Right Control Handle Assembly

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 70101 Right Cont

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 20223 Winch Moun

100K-2GSR Spinner Mount Assembly100K-2GSR Spinner Mount Assembly

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 20094A Spinner M

100K-2GSR Stand Assembly100K-2GSR Stand Assembly

ITEM NO. QUANTITY PART NO./ DESCRIPTION COMMENTS 1 1 20075A Stand Ass